Audi A3

since 1997 of release

Repair and car operation



Audi A3
+ Maintenance instruction
+ Current leaving and service
+ Engine
+ Systems of cooling, heating
+ the Power supply system and production of the fulfilled gases
+ engine Electric equipment
- Manual box of gear shifting
   Removal and RKPP installation
   Gear shifting drive
   Removal and installation of the case of the mechanism of a choice of transfers
   Adjustment of a drive of switching
+ Automatic transmission and models with a full drive
+ Coupling and power shafts
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment
+ Elektroskhema







Manual box of gear shifting

GENERAL INFORMATION

Specifications
ATTENTION

Separate characteristics are provided also in the text of Head and in case of obligation of their performance are allocated with a bold print



Design 5–step, all transfers forward are synchronized. The main transfer is located in a transmission case
Type 02А or 020
Transmissionnoyen • oil
Type Synthetic G052 SAE 75W90 of the G 50 specification
Volume
020 (engines of 1.6 l) 1.9 l
02А (engines of 1.8 l) 2.0 l
Efforts of a tightening of carving connections
The moments of an inhaling of fixture are given in the text of Head and on some иллюстрациях*.

*vydelenny in the text a bold print of N • the moments of an inhaling are subject to exact observance; the efforts not allocated with a bold print are given only roughly
Bolts of fastening of RKPP
The engine to the holder 60Н • m + 90 °
RKPP to the holder
Engines of 1.6 l 60Н • m + 90 °
Engines of 1.8 l 50Н • m + 90 °
The holder of RKPP to a body 60Н • m + 90 °
Support to RKPP 50Н • m + 90 °
Support to a body 20Н • m + 90 °
Jams
RKPP jams 25 N • m
Drain пробкаН • маслаН • couplings of coupling of HaldexН • models with a full drive 15 N • m
Aspic stopper отверстияН • couplings of coupling of HaldexН • models with a full drive 30 N • m
Flange of a power shaft on RKPP
М8 40 N • m
М10 80 N • m

RKPP design

1–coupling dome
2–differential assembly
3–secondary shaft
4–primary shaft
5–gear wheel 1–й transfers
6–gear wheel of a reverse gear
7–gear wheel 2–й transfers
8–cover of a case of transmission
9–gear wheel 5–й transfers
10-gear wheel 4–й transfers
11-gear wheel 3–й transfers
12-transmission case

Gear shifting box

The manual box of gear shifting (RKPP) or automatic transmission (AT) can be removed without engine removal. The box acts in film in case of need coupling or replacement removal or box repair. However at all it is not recommended to repair a box in house conditions. Therefore only process of removal of the unit here is described.