1. Establish RKPP in neutral situation, tighten the parking brake. |
2. Open a cover of the lever of switching and pull it upward. |
| 3. Open a collar (the shooter on an illustration) on RKPP. Connection draft the switching/lever of a choice should have an easy course. |
| 4. Unscrew at the switching lever bolts–1–and–2–and press an emphasis on the right side down (an arrow on illustrations). |
5. Again tighten a bolt–1–. |
| 6. Insert AUDI–3421 calibre. |
7. Expose draft of switching so that it was not affected by efforts (RKPP in neutral situation) and tighten a collar the moment of 20 N of m. |
8. Remove calibre. |
9. In summary include a backing. |
10. Unscrew a bolt–1–. Remark: The left side of an emphasis thus nestles. |
11. Tighten bolts–1–and–2 – the moment of 25 N of m. |
12. Switch off a backing. |
13. Switch all transfers, they should freely and without jammings to be switched. Especially it is necessary to pay attention to work of blocking of a backing. |
14. Fix a casing and the gear shifting handle. |
L engines 1.8 and 1.9 |
15. Establish RKPP in neutral situation, tighten the parking brake. |
16. Open a cover of the lever of switching and pull it upward. |
| 17. Remove a damper on the switching lever, thus address to an illustration. |
| 18. Unscrew a bolt (And) and a nut (In) so that the cable of a drive of switching and a choice capture/cable freely moved in oval openings. |
| 19. Unscrew a bolt (C) for what if necessary remove penoplastovy consolidation around a bolt. |
20. Establish calibre of the lever of switching of AUDI-3422. |
21. Turn a hook for calibre fastening under a plate of a support and tighten a nut (D). |
| 22. Fix the switching lever in the left part of a movable element, the shooter on an illustration. |
23. Press the switching lever with a movable element to the left, in the arrow direction against the stop, and fix a movable element the screw (Е). |
24. Press the lever to the right, against the arrow direction, and fix. |
25. Tighten a bolt (C) the moment of 15 N of m. |
| 26. Insert a wedge and fixing pin of AUDI-3192/1. Enter a wedge between the lever of switching and a cover so that there was no gap. |
ATTENTION Thus the lever of switching should not rise a wedge.
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| 27. In this situation tighten a bolt with a fillet (And) the moment of 25 N of m and a fastening nut (During) the moment of 15 N of m. |
28. Remove a wedge fixing a pin and calibre of the lever. |
29. Establish into place the handle of the lever and a cover. |
30. Fix a damper on the lever of switching the moment of 25 N of m. |
Adjustment check |
31. The lever of switching should stand in neutral situation in a cut for the third and fourth transfer. |
32. Include coupling, start the engine, wait about 3-6 with that the shaft of RKPP stopped. Then switch several times all transfers. Special attention turn on backing inclusion. |
33. If the drive at repeated inclusion of transfer still jams, it is necessary to check a course of a shaft of the lever as follows: |
34. Include the first transfer. |
| 35. Press the switching lever by the included first transfer on the left. At the same time ask the assistant to check a lever shaft. The lever shaft when moving the lever should have a course about 1 mm in the direction (shooters on an illustration). |
36. If it does not occur, switch off the first transfer and once again unscrew a nut of fastening (And) a pin of a capture/cable of the lever of a choice. The cable of the lever of a choice has at a pin some люфт, caused by a transfer element. |
| 37. Liquidate люфт a cable of the lever of switching, having pressed it with a pin slightly in the direction of a back of the car (the shooter illustrations). In this situation clamp a nut (And) the moment of 15 N of m. |
38. Fix a cover and the handle. |